Manufacturing Process
Design/Sketch
(A particular style of design/ sketches with measurement mainly comes from the buyer to manufacturer.)
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Basic Block
(Basic
block is an individual element of garments, which is created by without
any allowance, style, and design.)
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Working Pattern
(Working pattern is made for a
particular style with net dimension
concerning the basic block along with
allowance.)
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Sample Product
(After
making a sample, it is sent to
buyer for approval to correct the faults and write comment on sample Products.)
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Approved Sample
(After re-correct the sample faults,
it is again sent to buyers. If it is ok, then it is called approved
sample.)
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Costing
(In this stage Product merchandisers prepare a costing sheet for the buyer. Including fabric costing,
cost of making (CM) charged,
trimmings, profit etc)
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Production Pattern
(For bulk production making production pattern
with allowance and net dimension.)
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Grading
(Different
size should be graded as per buyer requirement like S, M, L, XL, XXL.)
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Marker Making
(For a particular style of Product,
marker is made with a thin paper which is contains all the components of different sizes.)
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Material Spreading
(In this stage
Material is spread
on table properly
for cutting. It is done by manually
way.)
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Cutting
(Fabric cutting is done according
to marker dimension.)
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Sorting & Bundling
(After
the cutting sort out the Material
according to size and color and for each size make in individual bundles.)
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Sewing
(Sewing department is called heart of Product manufacturing. In
this section, assemble a full Product by sewing.)
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(This inspection is done at the time of production, so that anydefect
occurring at this time may be located
at the earliest stage.)
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Ironing & Finishing
(After
sewing process, this complete Products are send
to finishing section for ironing and also other finishing processes
are done like extra loose thread cutting,
measurement checking, tag attaching
etc.)
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Tagging
(All label and tags are attached with garments
such as price tag, size tag, care label
etc.)
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Final Inspection
(Final inspection is very important
for an export order shipment.
Different parts of Products are inspected in this
stage such as Products main Material, accessories, trims, label, fabric faults
etc. Should be inspected as initial sample.)
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Packing
(Packing is done by buyer's instructed Polyethylene bag. This process is
done manually.)
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Garments Cartooning
(After packing, it should be placed in cartooning for export.)
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Dispatch Shipment
(Completely
ready for shipment)